Corrosion Control Management
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Corrosion is a leading cause of failure in many industrial systems, especially in sectors like oil & gas, chemical processing, and marine. This course provides participants with a comprehensive understanding of corrosion, its impact on equipment and materials, and effective management strategies for preventing and controlling it. Through real-world examples and hands-on exercises, participants will learn the best practices for corrosion management and mitigation.
Corrosion Control Management Objectives:
- To understand the mechanisms and types of corrosion.
- To explore various corrosion prevention techniques.
- To learn about corrosion monitoring and inspection strategies.
- To develop a comprehensive corrosion control management plan for industrial applications.
Who Should Attend:
- Corrosion Engineers
- Maintenance Engineers
- Operators in industries dealing with metal components and structures
- Managers in corrosion control and materials reliability
Course Outline:
Day 1: Introduction to Corrosion
- Overview of corrosion and its economic impact
- Mechanisms of corrosion: Uniform, pitting, galvanic, etc.
- Corrosion in different environments (e.g., oil & gas, marine, chemical plants)
- Hands-on: Identifying corrosion in real-world materials
Day 2: Corrosion Prevention Techniques
- Coatings, galvanizing, and inhibitors
- Cathodic protection systems
- Material selection and corrosion-resistant alloys
- Practical: Installing and testing cathodic protection systems
Day 3: Corrosion Monitoring and Inspection
- Techniques for monitoring corrosion: Visual inspection, ultrasonic testing, etc.
- How to identify and document corrosion damage
- Managing corrosion in pipelines, tanks, and other critical infrastructure
- Hands-on: Performing a corrosion inspection on a pipeline sample
Day 4: Industry-Specific Corrosion Control
- Corrosion management in the oil & gas, chemical, and marine industries
- Case studies on corrosion failures and lessons learned
- Developing a corrosion management plan for facilities
- Practical: Designing a corrosion monitoring system for an industrial facility
Day 5: Risk-Based Corrosion Management
- Assessing corrosion risks and prioritizing mitigation actions
- Corrosion control strategies and implementing them on-site
- Developing a long-term corrosion management program
- Final assessment and group discussion