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This program equips professionals with the technical and managerial skills needed to optimize maintenance performance, reduce downtime, and improve cost-effectiveness. Through interactive sessions, case studies, and real-world applications, participants will learn industry best practices to become certified maintenance leaders.

Maintenance Management Professional (MMP) Certification Program objectives:

By the end of this program, participants will be able to:

• Understand the principles of maintenance management and asset reliability.
•  Implement predictive, preventive, and condition-based maintenance strategies.
•  Develop cost-effective maintenance plans that align with business goals.
•  Utilize modern tools and technologies for performance tracking.
•  Ensure regulatory compliance and safety in maintenance operations.
•  Enhance leadership and decision-making skills in maintenance teams.

Who Should Attend:

This course is ideal for:

• Maintenance and reliability engineers.
• Maintenance supervisors and managers.
• Facility and plant managers.
• Operations and asset management professionals.
• Industrial and mechanical engineers.
• Anyone responsible for improving maintenance efficiency.

Course Outline

Day 1: Fundamentals of Maintenance Management

• Introduction to maintenance strategies (Reactive, Preventive, Predictive, Proactive).
• Role of maintenance in business operations and asset management.
• Key maintenance performance indicators (KPIs) and benchmarking.
• Introduction to Computerized Maintenance Management Systems (CMMS).
• Workshop: Analyzing maintenance challenges in different industries.

Day 2: Asset Management & Reliability-Centered Maintenance (RCM)

• Principles of asset management and lifecycle costing.
• Implementing Reliability-Centered Maintenance (RCM).
• Failure Mode and Effects Analysis (FMEA) for risk assessment.
• Asset criticality analysis and prioritization.
• Case study: How top companies implement RCM effectively.

Day 3: Preventive & Predictive Maintenance Strategies

• Developing a preventive maintenance (PM) program.
• Implementing predictive maintenance (PdM) using advanced techniques.
• Condition monitoring technologies (Vibration analysis, Infrared thermography, Ultrasonic testing).
• Optimizing maintenance intervals for cost reduction.
• Workshop: Creating a preventive maintenance schedule.

Day 4: Work Planning, Scheduling & Execution

• Principles of effective maintenance planning and work scheduling.
• Roles of planners, schedulers, and maintenance teams.
• Work order management and backlog control.
• Shutdown and turnaround maintenance planning.
• Case study: How maintenance scheduling improves efficiency.

Day 5: Maintenance Cost Control & Budgeting

• Understanding maintenance cost drivers and cost reduction techniques.
• Developing a maintenance budget and justifying expenditures.
• Balancing maintenance costs with operational needs.
• Total Productive Maintenance (TPM) and its financial benefits.
• Workshop: Cost-benefit analysis of maintenance strategies.

Day 6: Maintenance Leadership & Team Development

• Building a high-performance maintenance team.
• Effective communication and collaboration between departments.
• Leadership skills for maintenance managers.
• Change management in maintenance operations.
• Interactive session: Leadership challenges and solutions in maintenance.

Day 7: Digital Transformation & Smart Maintenance Technologies

• Industry 4.0 and the future of maintenance management.
• Integrating IoT, AI, and Machine Learning in maintenance.
• Using CMMS and Enterprise Asset Management (EAM) software.
• Data analytics and predictive maintenance case studies.
• Workshop: Exploring maintenance technology solutions.

Day 8: Safety, Compliance & Environmental Considerations

• Regulatory standards (ISO 55000, OSHA, ANSI, NFPA) and compliance.
• Safety protocols in maintenance operations.
• Risk management in hazardous maintenance environments.
• Sustainability and energy-efficient maintenance practices.
• Case study: Best practices in safety and compliance.

Day 9: Continuous Improvement & Performance Measurement

• Measuring maintenance effectiveness with key metrics.
• Root Cause Analysis (RCA) and continuous improvement models.
• Developing a maintenance excellence framework.
• Benchmarking against industry best practices.
• Interactive discussion: Real-world maintenance improvement success stories.

Day 10: Final Assessment & Certification

• Capstone project: Developing a maintenance strategy for a real-world scenario.
• Peer review and expert feedback session.
• Final written and practical assessment for MMP certification.
• Closing remarks, Q&A, and certification ceremony.